"New Workers" on the Production Line
DOOXIN has recently installed several fully automated welding robot production lines, and they have now been put into operation. This marks a crucial step for the company in the field of intelligent manufacturing and process optimization. These robots can use laser systems to address issues such as position tolerances, weld seam deviations, and welding deformations. The welding accuracy is exceptionally high, thereby providing a strong guarantee for the manufacturing quality of core components.
As the core components of construction machinery, the moving arms, booms, bucket and frames of excavators, as well as the bucket and frame of loaders, their welding quality directly affects the reliability, durability, and operational safety of the entire machine. For a long time, DOOXIN has always regarded product quality as the lifeline of the enterprise. The fully automated welding robot system introduced this time features high-precision sensing and adaptive control capabilities, enabling it to quickly capture weld seam positions and accurately identify features such as bevel angles and gaps.
For the company’s main promoted crawler excavators—DX150PC-9, DX230PC-9, and DX370PC-9, as well as 3-ton and 5 ton wheel loaders, all key structural components are precisely processed by these robots. This guarantees that every excavator boasts uniform weld seams, robust structural integrity, and the ability to withstand the rigors of mining and infrastructure work.
Fully automated welding robots offer considerable benefits over conventional manual welding methods:
1. Unmatched precision and consistency: The robots can weld extremely accurately, and each weld point is exactly the same. Since the robot is controlled by programs, once the settings are done, it can always weld along the most perfect trajectory, ensuring that every welded area is uniformly full and solid. Unlike manual welding where workers get tired over time and their performance may fluctuate, this robot doesn't have such problems. Therefore, the quality of the products produced by it is extremely stable.
2. Significantly improved efficiency: The robots can perform multi-station collaborative operations, with an efficiency far higher than that of manual workers. This not only effectively shortens the product delivery cycle but also frees experienced welders from high-intensity and repetitive physical labor, shifting them to more advanced positions such as equipment debugging and process monitoring.
3. Better working environment: The arc light, smoke, and other emissions generated during welding are handled by the robots, while workers only need to monitor. The level of occupational health protection has significantly improved.
In the future, DOOXIN will continue to adhere to the concept of innovation-driven development, continuously increase investment in automation and intelligent manufacturing, continuously optimize production processes, and strive to provide global customers with superior performance and reliable construction machinery products.
